Robotic Welding Cell Doubles Output with Consistent Quality
Client: Queensland Structural Steel Fabricator
2×
Output Increase
0.5%
Weld Reject Rate
3
New Contracts
The Challenge
A structural steel fabricator was losing contracts due to inconsistent weld quality and inability to scale output to meet demand. Skilled welders were scarce and expensive.
The Solution
MACH engineered a 2-robot Yaskawa welding cell with offline programming capability and integrated weld quality monitoring. A positioner with 500kg capacity handles structural sections up to 6m.
The Result
Output doubled from 35 to 72 structural assemblies per shift. Weld reject rate dropped from 8% to under 0.5%. Three new long-term contracts awarded within 6 months.
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