Robotic Palletising Cuts Labour Cost by 40%
Client: Victorian Food Processor
40%
Labour Cost Reduction
58%
Throughput Increase
0
WHS Incidents
The Challenge
A Victorian food processor was struggling with rising labour costs and repetitive strain injuries in their palletising area. Manual palletising of mixed SKU cartons was causing 15% error rates and significant fatigue-related downtime.
The Solution
MACH deployed a FANUC M-410 robotic palletiser with vision-guided mixed-case stacking, integrated with the existing warehouse management system. The cell runs 3 shifts with minimal supervision.
The Result
40% reduction in labour cost, zero WHS incidents in 18 months, and throughput increased from 600 to 950 cases per hour.
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