Back to Success StoriesLogistics & Warehousing
Smart Conveyor System Handles 3× Volume with Same Footprint
Client: Melbourne Distribution Centre
3×
Throughput Increase
0.03%
Missort Rate
18 months
Payback Period
The Challenge
A growing 3PL provider needed to triple their parcels-per-hour throughput without expanding their warehouse footprint, as lease costs made expansion unviable.
The Solution
MACH designed and installed a multi-level conveyor network with barcode-based divert logic, automated manifesting integration, and a custom supervisory dashboard. The system processes 4,200 parcels/hour across 12 sort lanes.
The Result
Throughput tripled from 1,400 to 4,200 parcels/hour. Missort rate reduced to 0.03%. System paid back in 18 months.
ConveyorsLogisticsSortation
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