Get More from the Machines You Already Own
Full machine replacement is often unnecessary and expensive. MACH retrofits and modernises your existing equipment — extending its working life by a decade or more at a fraction of the cost of new machinery.
Australian manufacturers have invested heavily in their production equipment. When machines reach the end of their control system life or need enhanced capability, the answer isn't always replacement — it's a strategic retrofit. MACH has modernised hundreds of machines across a wide range of industries, restoring reliability, adding automation features, and future-proofing equipment that still has years of mechanical life left.
Common Challenges We Solve
- Controls hardware is obsolete — no spare parts available
- OEM support for legacy machines has ended
- Machine lacks data connectivity or visibility
- Safety systems don't meet current WHS requirements
- Machine performance has degraded but mechanics are still sound
- New production requirements exceed the original machine's capability
How We Approach It
Machine Condition Assessment
We evaluate the mechanical condition and existing controls, determining what can be retained and what must be replaced.
Retrofit Scope Definition
Define exactly which components will be upgraded, with a fixed-price proposal and timeline agreed before work begins.
Controls Replacement
Replace legacy PLCs, HMIs, drives, and sensors with modern equivalents that are fully supported and sourced locally.
New Feature Integration
Add new capabilities — recipe management, data logging, remote access, or robotic integration — to the retrofitted machine.
Acceptance Testing
Full functional testing against the original specification plus any new requirements, with documented test results.
What You Can Expect
Fraction of Replacement Cost
A comprehensive controls retrofit typically costs 15–30% of a new machine, while restoring full reliability and adding modern features.
Eliminate Parts Scarcity Risk
Replace obsolete controls with supported, locally stocked components before an unplanned breakdown forces an emergency decision.
Gain Modern Connectivity
Add OPC-UA, MQTT, or direct SCADA integration to machines that previously had no data output — essential for Industry 4.0 roadmaps.
Minimal Production Disruption
We plan retrofits around your maintenance windows, with careful pre-build preparation to minimise time-on-site and production impact.
Updated Safety Standards
Bring machinery into compliance with current AS 4024 requirements, reducing WHS risk and your legal exposure.
Extend Asset Life 10+ Years
A well-executed retrofit can add a decade or more to a machine's effective working life, maximising your original capital investment.
Who We Work With
Frequently Asked Questions
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