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Conveyor & Material Handling

Move Material Faster. Handle It Smarter.

MACH designs and integrates conveyor and material handling systems that match your production flow — from simple transfers to fully automated sortation networks processing thousands of items per hour.

Material handling is often the unsung hero of production efficiency. The wrong conveyor layout creates bottlenecks, product damage, and manual handling risks. The right system flows product smoothly through your facility with the speed, control, and traceability your operation demands.

The Challenge

Common Challenges We Solve

  • Manual product transfer creating labour bottlenecks and WHS risks
  • Conveyor system too slow to keep pace with production rates
  • No sortation or divert logic — manual routing of products or parcels
  • Existing conveyor causing product damage or jamming
  • No tracking or traceability of product through the line
  • Fragmented conveyor sections that don't communicate with each other
Our Approach

How We Approach It

1

Material Flow Analysis

Map your current product movement, identify pinch points, and model the optimal conveyor layout for your throughput requirements.

2

System Design

Specify the right conveyor types, speeds, divert mechanisms, and controls architecture for your product and throughput.

3

Controls Integration

PLC-controlled conveyor networks with barcode scanning, weight checks, vision inspection, and ERP/WMS integration.

4

Installation & Commissioning

Mechanical installation, controls wiring, commissioning, and operator training — managed as a complete project.

5

Performance Validation

Confirm system performance against design throughput, missort rates, and availability targets before handover.

Benefits

What You Can Expect

Throughput Improvement

Well-designed conveyor systems regularly double or triple manual throughput while eliminating product handling errors.

WHS Compliance

Automated material transfer removes manual handling tasks from your WHS risk register, protecting your workers and your business.

Product Traceability

Track every item from intake to despatch — with barcode or RFID integration providing complete product genealogy.

Sortation Accuracy

Automated barcode-driven sortation achieves 99.97%+ accuracy, virtually eliminating misrouted product.

Flexible Routing

Configurable divert logic handles multiple product destinations, picking zones, or pack-out lanes from a single conveyor network.

Seamless System Integration

Connect conveyor controls to your WMS, ERP, or production systems for automated manifesting, pick confirmation, and despatch.

Industries Served

Who We Work With

Logistics & WarehousingPackaging & FMCGFood & BeverageGeneral ManufacturingRecycling & WasteMetal & Fabrication
FAQ

Frequently Asked Questions

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